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Medical Device Material Compatibility Testing

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One of the most important decision-making factors for a healthcare facility when purchasing a new device is how long a device will last under its intended use. Fortunately, with access to quality medical device material compatibility testing, you can officially gage the overall shelf life of a device under reprocessing conditions. HIGHPOWER’s test methodology is based on methods outlined in AAMI TIR 12, AAMI TIR 17 and other sterilization specific national and international standards. As such, our team is expertly qualified to provide you with support and knowledge during your product design process.

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The material validation process makes sure all of the materials in a medical device are compatible. Reusable medical devices require device design control testing of materials, systems, and finished devices in order to assure that the device and the materials it is comprised of are compatible with the various sterilization & cleaning listed in the devices’ labeling claims. If it isn’t compatible, you risk premature deterioration of the product and, therefore, a significantly shorter lifespan. Here’s what you can expect from chemical compatibility testing.

Materials Compatibility/Repeat Cycle Testing is sometimes referred to as “Functionality or Limits of Reuse Testing.” These terms basically mean the same thing with the objective of medical device material compatibility testing to look for degradation of the device after repeated exposure to cleaning and sterilization processes. The device or material is typically run through one or more sterilization and/or cleaning cycles and then evaluated at defined intervals for degradation. After chemical compatibility testing, devices are often tested for cytotoxicity.

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At HIGHPOWER, we’re always adding new tests to our service lineup to meet our customers’ expectations. If you don’t see your required test listed, please contact us at clientservices@highpowervtls.com with your inquiry. We strive to provide manufacturing companies like yours with all the support and resources needed to create a quality product. We’ll create a personalized experience for you based on your particular development needs.

Tests Available by Test Code:

Test Code Test Name
MC-100NXMaterials Compatibility for STERRAD 100NX Cycles
MC-100SMaterials Compatibility for STERRAD 100S Cycles
MC-DRYMaterials Compatibility for Dry Heat Cycles
MC-ETOEtO Concentration run @ 446 mg/L, 567 mg/L, 735 mg/L or 759 mg/L
MC-NXMaterials Compatibility for STERRAD NX Cycles
MC-STEAMMaterials Compatibility for Steam Cycles
MC-VPROMaterials Compatibility for V-PRO Cycles
MC-SZMaterials Compatibility for STERIZONE Cycles
MC-COLDChemical Immersion Cycle (High Level Disinfectants)
RESID-H2O2Residual Testing of Hydrogen Peroxide
RESID-ETOResidual Testing of EtO
MC-WASHMaterials Compatibility Testing, Mechanical Washer—Repetitive Cleaning
MC-MANUALMaterials Compatibility Testing, Manual Wash—Repetitive Cleaning